Class K – Pipework: Manholes and Pipework Ancillaries

1. Scope

  • Class K covers manholes, chambers, access points, and other ancillary structures associated with pipelines.
  • It also includes ancillary works such as pipe supports, thrust blocks, anchor blocks, and other minor but essential items not included in Class I (Pipes) or Class J (Fittings & Valves).

👉 In simple terms:

  • Class I = Pipes
  • Class J = Fittings & Valves
  • Class K = Manholes, Chambers, Supports, Ancillaries

2. General Principles

  • Unit of measurement:
    • Manholes & chambers → Number (No.), each measured individually.
    • Pipe supports/blocks → Number (No.) or cubic metre (m³), depending on specification.
    • Ancillary items → Number (No.).
  • Rates include:
    • Excavation, foundation, formwork, reinforcement, concrete, masonry/brickwork, covers, frames, ladders, benching.
    • For supports & blocks: excavation, formwork, reinforcement, backfilling.
    • Testing, finishing, and making good.

3. Sub-classifications

K1 – Manholes / Chambers

Manholes give access to underground pipework for inspection, cleaning, and maintenance.
Types:

  • Inspection chambers (shallow, ≤1.0 m deep).
  • Manholes (deep access, >1.0 m depth).
  • Valve chambers (sluice valves, butterfly valves, air valves).
  • Junction chambers (where multiple pipelines meet).
  • Meter chambers (for flow meters, instruments).

Details required in BOQ description:

  • Type of chamber (inspection, valve, meter, junction).
  • Construction material (brick, RCC, precast concrete).
  • Internal size (clear dimensions).
  • Depth category (e.g., up to 1.5 m, 1.5–3.0 m, >3.0 m).
  • Cover and frame (cast iron, ductile iron, heavy duty/light duty).
  • Accessories (steps, ladders, benching, watertightness).

K2 – Pipework Supports and Anchorage

Includes all structural supports that ensure pipe stability:

  • Thrust blocks (resist thrust at bends, tees, reducers).
  • Anchor blocks (hold pipeline in position).
  • Saddles, cradles, concrete supports (for above-ground or culvert pipes).
  • Wall brackets, hangers, pipe guides.

Measurement rules:

  • Thrust/anchor blocks → m³ of concrete or No. (depending on contract specification).
  • Brackets/hangers → No.

K3 – Ancillary Items

Covers miscellaneous works linked to pipe systems:

  • Marker posts / indicator posts (for buried valves, hydrants).
  • Hydrant chambers (sometimes grouped under K1).
  • Air valve housings.
  • Access covers and frames.
  • Drainage sumps or pits.
  • Protective barriers / bollards (to protect chambers from traffic).

4. Measurement Rules

  • Manholes/Chambers → Measured by number (No.), classified by type, material, and depth.
  • Supports/Blocks → Measured by number (No.) or volume (m³) depending on specification.
  • Accessories (steps, ladders, frames, covers) → deemed included unless specified separately.
  • Excavation, backfilling, and disposal are included unless BOQ notes otherwise.

5. Examples of BOQ Items (Class K)

  1. Manhole, 1200 × 1200 mm internal, RCC, depth up to 1.5 m, with heavy duty CI cover and frame – No.
  2. Inspection chamber, precast concrete, 600 × 600 mm, depth 1.0 m, with medium duty DI cover – No.
  3. Valve chamber, 1000 × 1000 mm, 1.8 m deep, brick masonry, with ladder and heavy duty CI cover – No.
  4. Thrust block, M20 concrete, for 300 mm dia bend, as per drawing – m³.
  5. Anchor block, RCC, for 200 mm dia pipeline, PN16 – No.
  6. Pipe cradle, precast RCC, for 400 mm dia DI pipe, with bedding concrete – No.
  7. Wall brackets, fabricated steel, for 150 mm dia pipe, hot-dip galvanized – No.
  8. Marker post for sluice valve, RCC, 1.5 m above GL, painted and lettered – No.
  9. Bollard, steel tube filled with concrete, 1.2 m above GL, painted yellow-black, near chamber – No.

✅ In summary:

  • Class K is about manholes, chambers, supports, and ancillary works related to pipework.
  • It ensures access, safety, and structural stability of the pipeline system.
  • Items are measured mainly by number, with concrete supports sometimes in cubic metres.
  • Detailed descriptions must state type, size, depth, material, accessories, and purpose.

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