CESMM4 – Class I: Pipework (Pipes)

Scope

  • Covers all types of pipes (supply, transport, delivery, disposal, distribution systems).
  • Includes pipes laid underground, above ground, or within structures.
  • Applies to pressure pipes, gravity drains, sewers, culverts, ducts, and service conduits.
  • Excludes:
    • Precast concrete pipes (measured in Class H)
    • Pipe fittings, valves, ancillaries (measured in Class J)
    • Pipe supports and brackets (measured in Class K)

1. General Principles

  • Pipes are measured by length (m), number (no.), or weight (kg/tonne) depending on material.
  • The rate for pipes is deemed to include:
    • Supply, delivery, unloading.
    • Laying in trench or above ground.
    • Jointing and testing.
    • Protection (e.g., coatings, linings).
    • Temporary caps, plugs, and seals.
  • Bedding, surround, thrust blocks, and chambers → measured separately in Class E (Earthworks) or Class G/H.

2. Sub-classifications under Class I

Pipes are grouped by material type:

I1 – Ductile Iron (DI) Pipes

  • Common for water mains.
  • Usually spigot and socket with push-fit or mechanical joints.
  • Measured in length (m).

I2 – Cast Iron Pipes

  • Older systems, drainage, gravity sewers.
  • Measured in length (m).

I3 – Steel Pipes

  • For high-pressure mains, oil, gas, or industrial services.
  • Includes welded or flanged types.
  • Measured in length (m).

I4 – Concrete Pipes (Non-precast specials)

  • Large diameter in-situ cast or segmental.
  • Precast (circular or box culverts) are Class H.

I5 – Vitrified Clay Pipes

  • Traditional sewer pipes.
  • Measured in length (m).

I6 – Plastics (uPVC, HDPE, MDPE, PP, GRP)

  • Potable water, irrigation, drainage, ducts.
  • Includes electrofusion, butt-fusion, or push-fit.
  • Measured in length (m).

I7 – Other Pipes

  • Asbestos cement (obsolete but may appear in renovations).
  • Copper, lead, or specialist lined pipes (chemical plants).
  • Measured in length (m) or number for special cases.

3. Measurement Rules

  • Unit:
    • Linear measurement along pipe centreline in metres (m).
    • By number (no.) for short specials (spools, bends if classified here).
    • By weight (t) for large diameter steel.
  • Diameter:
    • Always internal diameter (ID) unless otherwise noted.
  • Joints:
    • Included in pipe rate unless special (flanged, welded → still deemed included).
  • Bends, junctions, tees, fittings:
    • Not in Class I → measured in Class J (Pipework ancillaries).
  • Testing and commissioning:
    • Normally included in pipework.
  • Lining/coatings:
    • If integral (cement mortar lining, bitumen, epoxy, polyethylene) → included.
    • If special protective wrapping (tape wrapping, PU coating) → stated in description.

4. Information to State in BOQ Description

Each pipework item must specify:

  • Material (DI, steel, uPVC, GRP, clay, etc.).
  • Size (ID/OD and wall thickness or class/pressure rating).
  • Jointing method (push-fit, welded, flanged, mechanical).
  • Special finishes (lining, coating, wrapping).
  • Testing requirements (hydraulic, air, pressure).
  • Laying condition (in trench, above ground, in concrete surround).

5. Example BOQ Items (Class I)

  1. Supply and lay ductile iron pipe, Class K9, 200 mm dia, spigot and socket, push-fit joint, laid in trench, per metre.
  2. Supply and lay mild steel pipe, 600 mm dia, 10 mm wall thickness, butt-welded, epoxy-lined and coated, laid above ground, per metre.
  3. Supply and lay HDPE pipe, PN10, 160 mm dia, with electrofusion joints, in trench, per metre.
  4. Supply and lay vitrified clay pipe, 300 mm dia, with flexible joints, including testing, per metre.
  5. Supply and lay GRP pipe, 400 mm dia, Class 12 bar pressure, rubber ring joints, in trench, per metre.

Summary of Class I: Pipes

  • Covers all pipe materials (DI, CI, steel, concrete, clay, uPVC, HDPE, GRP, etc.).
  • Measurement is usually per metre (m) along centreline.
  • Rate includes supply, laying, jointing, testing, lining, coating.
  • Fittings, valves, specials → Class J.
  • Supports and brackets → Class K.

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